Product Description

      

EP-9.311-JCG Rotary Tiller Cultivator Gearbox for Agricultural

We are glad to tell you that we can manufacture various gears according to the drawings and specifications of our customers.
Nonstandard items.
At present, we have a variety of CNC machine tools and gear machines.
If you need OEM gears cast, forged, or machined, please feel free to contact us. We pay great attention to quality. Our QC will inspect the goods for you before delivery. I hope the excellent quality and low price are your best choice.

ITEM

HC-9.311-JCG Rotary Tiller Gearbox

Ratio

1:3

Teeth

36/12

Module

4.35

Power(HP)

50

Rated Input

540rpm

Input/Output Description

1 3/8 Z6 Optic axis

Weight(N.W)

21KG

How to replace the gearbox on the rotary tiller
1. Remove the tiller from the tractor.
2. Ensure that the tiller is firmly locked and leveled.
3. Remove the PTO shaft from the tiller.
4. Before the reverse operation, reverse the teeth on the tiller.
5. To reverse the direction of the time, remove the 4 (4) bolts at both ends of the time bracket.
6. Carefully put down the gear set, turn it 180 °, and then put it in front of the tiller. Remove the gearbox before reconnecting the teeth.
7. Loosen and remove (6) bolts (2) on the top and (4) on the bottom of the gearbox.
8. Slide the gearbox to the left by about 5 “. The side key shaft should fall off from the right gearbox.
Note: if the critical shaft does not come out of the gearbox, just slide the key shaft out of the side gearbox and remove it from the main gearbox.
9. Slide the gearbox forward.
10. Remove the filler plug from the top of the gearbox.
11. Remove the flat plug from the bottom of the gearbox. Switch the filling plug from the top to the bottom of the gearbox and the flat plug from the bottom to the top
12. Locate the washer fixed by the snap ring on the opposite side of the insertion key shaft.
13. Carefully remove the snap ring with snap ring pliers
14. Remove the washer from the key shaft hole.
15. Put the washer and snap ring back into the hole of the key shaft just removed.
16. Turn over the gearbox and reinsert it into the frame
17. Slide the key shaft into the released key shaft hole on the other side of the gearbox.
18. Slide the gearbox back to the center of the tiller
19. Reinsert 6 bolts (2 at the top and 4 at the bottom). Do not tighten until all 6 are started successfully.
20. Once the vital shaft is successfully reinserted, manually start all 6 bolts and tighten all 6 screws on the gearbox. Do not tighten any gearbox bolts until all 6 gearbox bolts are threaded and tightened.

We Also Supply PTO Shaft

other gearboxes

Agricultural Gearbox Production Workshop

Ever-power is a professional agricultural machine gearbox manufacturer. It produces more than 1,000 kinds of products and supports OEM and ODM. Including lawn mower series, rotary tiller series, rice harvester series, grain transportation storage series, etc. Has been exported to numerous countries like America, Australia, India, Poland, etc. We work with CHINAMFG brands like John Deere, Bush Hog, etc. Our annual production is 300,000 units, and our turnover in 2571 is USD 28 million. The export ratio is 80%, and the domestic market is 20%.

HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Type: Agricultural Gearbox
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

  1. Case Study 1: Tractor Versatility

    A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

  2. Case Study 2: Orchard Management

    An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

  3. Case Study 3: Precision Planting

    A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

  4. Case Study 4: Multi-Tasking Implements

    A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

  5. Case Study 5: Soil Conservation

    A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

  • Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
  • Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
  • Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
  • Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
  • Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
  • Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
  • Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
  • Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
  • Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
  • Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

agricultural gearbox

Types of Agricultural Gearboxes for Specific Tasks

Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:

  • Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
  • Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
  • Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
  • Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
  • Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
  • Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
  • Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
  • Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
  • Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.

Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.

China Hot selling Ep-9.311-Jcg Rotary Tiller Cultivator Gearbox for Agricultural   differential gearbox	China Hot selling Ep-9.311-Jcg Rotary Tiller Cultivator Gearbox for Agricultural   differential gearbox
editor by CX 2024-04-26