Product Description

UMC is the industry leader in gearbox technological innovation. Above our forty yr background we have introduced several industry modifying gearboxes these kinds of as the patented TNT gearbox, the 740, the 760, the 775 and more. We keep on to determine and redefine market requirements for gearbox efficiency, good quality, features and engineering. Our gearboxes are goal constructed to do the occupation. By no means more than-engineered.

UMC stands guiding its merchandise and is dedicated to producing the very best merchandise for a world-wide market place.

10141-103KU, 740U Grasp WITH SPLINED HYDRAULIC Enter

Characteristics and Positive aspects

• Hydraulic input for direct motor coupling

• two.25″ diameter metal output shaft

• 50:1 gear ratio

• Cartridge input and output seals

• Big input bearings

• Complete cycle exterior expansion chamber with stainless steel protect

• 11-Bolt mounting sample

• Exterior seal protectors for enter and output seals

• Top oil fill plug

• Stuffed with intense force gear oil

• Constructive wheel sign-up

10141-105KU, 740U SLAVE

Features and Benefits

• two.25″ diameter metal output shaft

• fifty:1 equipment ratio

• Cartridge input and output seals

• Huge enter bearings

• Full cycle exterior growth chamber with stainless metal include

• 11-Bolt mounting pattern

• Exterior seal protectors for input and output seals

• Prime oil fill plug

• Stuffed with excessive force equipment oil  

• Dual finished input shaft with a hub cap for the unused conclude

• Positive wheel register

TNT-2 Gearbox

Created for apps the place the irrigation technique may need to have to be towed

This gearbox is the perfect resolution for a towable irrigation method. Growers typically favor this gearbox in excess of a gearbox with a towable hub. Simply disengage the worm and tow your program to its working place, then re-have interaction the worm and you are prepared to operate. The CX coupler is the best compliment for the TNT-2 gearbox due to the potential to control coupler disengagement at the gearbox.

The UMC patented TNT-2 final generate gearbox is designed exclusively for programs in which a heart pivot or lateral shift/ linear irrigation method requirements to be towed. The gearbox supplies the ability to disengage the worm gear and enables users to transfer programs from 1 area to yet another with out necessitating a Towable Hub add on.

Characteristics and Benefits

• two.25″ output shaft
• fifty:1 gear ratio
• Twin input seals with triple lip output seals
• Bronze equipment optional
• Input shaft guard
• External seal protectors for enter and output seals
• Prime oil fill plug
• 11-Bolt mounting sample
• Full cycle growth chamber with stainless metal go over
• Crammed with excessive stress worm gear oil
• Metal output shaft and enter shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Dual finished enter shaft

 
UMC PLANETARY WHEEL Generate GEARBOX, sixty eight:1,Characteristics and Rewards:

1) Planetary gearboxes can substitute TL 
two) Hydraulic enter for direct motor coupling
3) Rapid acting is standard for a lot more flexibility
four) 24:1 or sixty eight:1 equipment ratio
5) 9-bolt wheel flange sample
six) CZPT output torque of sixty six,200 in-lbs
7) Stuffed with lithium grease

UMC is the business leader in gearbox engineering. Above 37 yr heritage they have released several industry altering gearboxes this kind of as the patented TNT gearbox, the 740, the 760, the 775 and a lot more. CZPT keep on to outline and redefine market standards for gearbox performance, high quality, characteristics and engineering. CZPT gearboxes are objective created to do the occupation. Never ever above-engineered.CZPT stands guiding its items and is fully commited to production the best merchandise for a world-wide marketplace.

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Choosing the Right Agricultural Gearbox

When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.

Bevel gearboxes

Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.

Closed-loop seals

There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.

Surface finish

The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.

Shaft arrangement

An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.

Cost

Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.

editor by czh 2022-12-27